Battletech Display Terrace Part 2

Battletech Display Terrace Part 2

I didn’t think I would be revisiting this project so soon, but the foam was already cut, and I filled up the first terrain piece with my entire collection of painted ‘Mechs. I also remembered to take more in-progress pictures, so there’s a bit more detail to the process.

Read more →

Rav4 Roof Rack

Rav4 Roof Rack

I needed a way to transport plywood from the store back to my house using my Rav4. In the past, I have had the sheets cut small enough to load in the back of the car, but this time I wanted the freedom to cut it myself to my own specs.

Read more →

EVA Spoilboard

EVA Spoilboard

I have been thinking about this project for a long time. After I started using the needle cutter, I really wanted a vacuum table that could flatten the foamboard, and an underlying work surface that would not destroy the cutting tool.

Read more →

Getting Better

Getting Better

After a two week hiatus from the MPCNC, I got the itch to get back to making things. I wanted to salvage the spoilboard as much as I could, level it out, and create a few clamps to make workpiece holding a little easier.

Read more →

Making a Spoilboard and Breaking Things

Making a Spoilboard and Breaking Things
In the process of creating a spoilboard for the MPCNC, I came across several lingering issues with the machine that needed to be resolved. It ended up being an opportunity to correct a bunch of broken bits, tighten up nuts and bolts that had loosened, and come to terms with an accuracy problem I had been ignoring. This project also gave me a chance to try a new method of documentation, and learn a lot about what works and doesn’t work for my creative workflow.
Read more →

Router Upgrade

Router Upgrade
After a few years of rebuilds, teardowns, and tool changes, I am finally adding a router to my MPCNC. I have been wanting to work more with sheet material like wood, acrylic, and even aluminum if I can get the hang of using this tool. Router Choice and Prints # For a router, V1 Engineering recommend the Dewalt 660, a 5.0 Amp, handheld rotary tool that operates at 30,000 rpm with an included 1/8" collet.
Read more →

Needle Cutter Rebuild

Needle Cutter Rebuild

After a hiatus, I decided to revisit the needle cutter and get back to making planes from the free svg plans on FliteTest. I wanted to characterize the performance of the MPCNC and develop a streamlined workflow for creating parts that would fit together snug without being too tight.

Read more →

Laser Engraver Testing

Laser Engraver Testing
With the laser up and running, I wanted to try and dial in the settings to get good engravings and cut through some material. Most laser cutters are of the CO2 variety, which operate an order of magnitude faster than the MPCNC, and with two orders of magnitude more power. There are lots of forum posts about setups similar to mine, but no two machines are alike, so I had to figure out my own parameters.
Read more →